Skip to content

150,000+ pieces · one plant

High-volume direct mail production with one accountable plant.

DIS Direct is a high-volume direct mail production partner in Itasca, Illinois for programs of 150,000 pieces or more. Printing, black-and-white personalization, folding, inserting, addressing, sorting, and postal preparation stay in one plant. Printers, agencies, and program owners use the facility for recurring work, overflow, and complex deadlines.

Bring us the quantity, format, versions, supplied components, data requirements, mail class, and target date. We build one production and postal plan for work that fits our 150,000-piece minimum.

Zirkon 6611 Mini-Web press on the DIS Direct production floor in Itasca
The Zirkon 6611 Mini-Web prints and finishes high-volume direct mail in our Itasca plant.

What stays inside the Itasca plant

DIS Direct performs its production work in-house. Keeping press, lettershop, data processing, and postal preparation together gives the job one schedule and reduces uncontrolled vendor handoffs.

  • Postcards, self-mailers, and supplied-envelope letter packs
  • Folding, inserting, wafer sealing, tabbing, and custom sorting
  • Black-and-white addressing and approved variable text or codes
  • CASS, NCOA, presort, IMb, drop shipping, Seamless Acceptance, and Mail Anywhere

Best-fit jobs

The strongest fit is a high-volume program, recurring drop, capacity gap, complex lettershop job, or time-sensitive mailing for a printer, agency, or program owner. White-label work can be blind-shipped without DIS Direct branding.

Know the production boundaries before quoting

DIS Direct does not run a digital press, print envelopes, bind books, or staple booklets. Personalization is black and white. Letter packs are supported when envelopes are supplied or preprinted. Stating those boundaries early prevents an RFQ from being priced around the wrong equipment path.

Direct mail production fit

Direct mail production fit
RequirementSupported pathRFQ note
Quantity150,000 pieces or moreInclude total, versions, and waves
FormatsPostcards, self-mailers, letters, and insertsSupply or preprint envelopes
PersonalizationBlack-and-white text, addresses, barcodes, and approved codesNo color inkjet or variable imagery
FinishingFolding, inserting, sealing, tabbing, and custom sortingNo books, binding, or stapling
PostalData hygiene, presort, IMb, entry planning, and trackingInclude mail class, geography, and target date

Frequently asked

What is the minimum quantity?
DIS Direct has a firm minimum of 150,000 pieces. Include versions and waves in the RFQ so the production team can confirm how the quantity fits the schedule.
Does DIS Direct print envelopes?
No. Letter packs are supported when the project provides supplied or preprinted envelopes that meet the inserting and postal specifications.
Can another printer or agency use DIS Direct white-label?
Yes. Trade work can be produced and blind-shipped without DIS Direct branding while the partner keeps the customer relationship.

Exploring the full offering? Start at Direct Mail Services or review equipment & capabilities.

Get a quote