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DIS Direct, Data-Driven Direct Mail Solutions
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Capabilities overview

Equipment & Capabilities

Print, lettershop, data, and postal work in one plant with one accountable production schedule from clean data to USPS entry.

Zirkon 6611 Mini-Webwith inline finishing

● G7 Certified

Sheet size
26.5" × 17.75"
17.795" cut-off
Max print area
25.75" × 17.25"
Printing units
6
Roll width
12" to 26.5"
Max stock thickness
10 pt
Perforation
90° / continuous

Imaging: Simplex & duplex inkjet · (6) 4.25" Kodak Versamark heads · Re-moist: any shape

The Zirkon 6611 Mini-Web press on the DIS Direct production floor, with paper rolls staged behind it
The Zirkon 6611 Mini-Web on our Itasca production floor.

Pre-Press

  • › Fuji XMF workflow

Offline Services

  • › FlowMaster inserters, read/write
  • › MBO folding equipment
  • › Kirk Rudy mail bases
  • › Wafer sealing & mail sortation
  • › Seamless Acceptance
  • › Kodak Versamark imaging
  • › Hand sorting & custom handling
  • › Mail Anywhere approved

Data Services

  • › BCC Mail Manager (Pre-Sort, NCOA, CASS)
  • › GMC PrintNet software
  • › Intelligent Mail Barcoding
  • › Data manipulation & conversion

Six departments. One accountable partner.

FlowMaster inserting line running letters with USPS trays staged beside it
FlowMaster inserters · read/write

Press

High-quality printing & finishing

  • Printing : Heatset web offset & inkjet
  • Variable data : Personalization, transpromotional
  • Sheeting : Precision cutting & finishing
  • Black-and-white inkjet : Addressing and approved variable fields
  • In-line capabilities : Die-cutting, re-moist, perforation, hot melt / cold glue

Bindery

Value-added finishing & assembly

  • Folding : Multiple fold types (letter, Z-fold, gate fold, etc.)
  • Inserting : Letters, self-mailers, reply cards, brochures
  • Ink jetting : Addressing, barcodes, 2D codes, and approved black-and-white fields
  • Tabbing : Multi-tab applications
  • Gluing : Hot & cold glue applications

Handsorting

Manual sorting & special handling

  • Manual sorting : By ZIP, route, carrier & custom
  • Special projects : Complex sorts, bundles, sequencing
  • High-volume custom sorts : Special handling for production mail
  • Custom handling : Flexibility for unique requirements

Mailing & Postal

End-to-end mail execution

  • Postal optimization : SCF, saturation, High Density Plus
  • EDDM : Every Door Direct Mail saturation
  • Presort & preparation : Barcoding, labeling, tray/bundle prep
  • USPS postage optimization : Drop shipping, USPS requirements
  • Logistics : Drop shipping and destination-entry planning
  • Informed Delivery : Digital mail previews & tracking

Data & Analytics

Data-driven results & insights

  • Data processing : Cleansing, standardization, de-duping
  • NCOA processing : Change of address updates
  • Append services : Email, phone, demographic, firmographic
  • List hygiene : Address validation, deliverability
  • List rental / purchase : Targeted & reliable lists
  • Mail reporting : Production reporting and IMb tracking

Strategy

Strategy that drives results

  • Production strategy : Format, materials, timing, and postal planning
  • Audience sourcing coordination : Defined list parameters routed through a mail-list partner

Qualify the production path.

DIS Direct is built for programs of 150,000 pieces or more. Use these confirmed capabilities and boundaries before requesting a quote. request a quote, or jump into formats and services.

Format

  • Postcard 5.5" × 8.5"
  • Postcard 5.5" × 11"
  • Postcard 8.5" × 11"
  • Self-mailer
  • 6×9 letter pack with supplied envelope
  • #10 letter pack with supplied envelope

Finishing

  • Folding
  • Inserting
  • Wafer sealing and tabbing
  • Hot-melt and cold glue
  • Die cutting
  • Sheeting
  • Custom sorting and handwork

Black-and-white personalization

  • Recipient name
  • Postal address
  • Approved offer text
  • Barcodes and 2D codes
  • Approved response codes
  • Matched components

Data and postal

  • CASS and NCOA
  • List hygiene and append services
  • Presort and IMb
  • SCF, saturation, HDP, and EDDM
  • Drop shipping
  • Seamless Acceptance and Mail Anywhere
  • Informed Delivery coordination

Best-fit programs

  • 150,000 pieces or more
  • Recurring high-volume drops
  • Printer overflow
  • Agency white-label production
  • Complex lettershop
  • Time-sensitive mail

Not produced here

  • Digital printing
  • Envelope printing
  • Color inkjet or variable imagery
  • Books or binding
  • Stapled booklets
  • Jobs below 150,000 pieces

Explore by intent

Equipment is the how. These pages are the why.

Direct mail printing

Print and mail in one plant

EDDM

Every Door Direct Mail production

Lettershop

Inserting, addressing, induction

Variable data printing

Personalization at plant scale

Trade / white-label

Overflow without competing

Postcards

List + EDDM volumes

Resources

Guides, glossary, comparisons

Certified. Audited. Trusted.

  • ● SOC 2 Type II audited
  • ● HIPAA controls audited
  • ● EcoVadis top 35%
  • ● G7
Request a quote