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DIS Direct high-volume printing press on the production floor

U.S. enterprise production partner · Since 1994

High-volume direct mail production for jobs that cannot miss.

Enterprise brands, commercial printers, and agencies use DIS Direct to print, personalize, sort, fold, insert, and mail complex U.S. programs on one accountable plant schedule.

700M+
Annual mailed pieces in company materials
1M+
Postcard addressing capacity / day
500K+
Finishing capacity / day

For printers and agencies · Confidentiality first

Your brand on the box.
Ours nowhere near it.

Leading U.S. print and marketing organizations use DIS Direct as behind-the-scenes production capacity for overflow, complex finishing, and deadline-driven mail. Their relationship stays theirs; our job is to make production work.

We're more than a vendor. We are an extension of your team.

Full-service production

4 production engines. One accountable schedule.

White-Label Trade Printer · Blind Shipping · Strict Client Protections

Press

High-quality printing & finishing

  • Printing : Heatset web offset & inkjet
  • Variable data : Personalization, transpromotional
  • Sheeting : Precision cutting & finishing
  • Black-and-white inkjet : Addressing and approved variable fields
  • In-line capabilities : Die-cutting, re-moist, perforation, hot melt / cold glue

High-speed. High-quality. Built for scale.

Bindery

Value-added finishing & assembly

  • Folding : Multiple fold types (letter, Z-fold, gate fold, etc.)
  • Inserting : Letters, self-mailers, reply cards, brochures
  • Ink jetting : Addressing, barcodes, 2D codes, and approved black-and-white fields
  • Tabbing : Multi-tab applications
  • Gluing : Hot & cold glue applications

High-value finishing that drives engagement and response.

Handsorting

Manual sorting & special handling

  • Manual sorting : By ZIP, route, carrier & custom
  • Special projects : Complex sorts, bundles, sequencing
  • High-volume custom sorts : Special handling for production mail
  • Custom handling : Flexibility for unique requirements

Flexible solutions for unique client needs.

Mailing & Postal

End-to-end mail execution

  • Postal optimization : SCF, saturation, High Density Plus
  • EDDM : Every Door Direct Mail saturation
  • Presort & preparation : Barcoding, labeling, tray/bundle prep
  • USPS postage optimization : Drop shipping, USPS requirements
  • Logistics : Drop shipping and destination-entry planning
  • Informed Delivery : Digital mail previews & tracking

Maximize savings. Ensure compliance. Drive performance.

On the production floor

The Zirkon 6611 Mini-Web.

● G7 Certified

The Zirkon platform supports offset print, black-and-white imaging, inline finishing, and addressing on one production line.

The Zirkon 6611 Mini-Web press on the DIS Direct production floor, with paper rolls staged behind it
The Zirkon 6611 Mini-Web prints, applies black-and-white imaging, and finishes inline.
Sheet size
26.5" × 17.75"
Max print area
25.75" × 17.25"
Printing units
6
Roll width
12" to 26.5"
Max stock
10 pt
Perforation
90° / continuous
  • 1-in / 4-out ribbon deck
  • 4 plows
  • Hot-melt & cold glue
  • In-line die cutter
  • Re-moist, any shape
  • (6) 4.25″ Kodak Versamark heads
  • OxyDry M26BE sheeter

A history of growth

Built to deliver since 1994.

DIS Direct, short for Digital Imaging Solutions, began in Itasca, Illinois, in 1994 with a clear purpose: help clients move high-volume, time-sensitive communications from concept to mailbox with accuracy and confidence. What started as a direct mail operation grew by embracing automation, personalization, postal expertise, and a partnership-first approach.

  1. 1994

    The foundation

    Founded in Itasca, establishing the service-driven culture that still defines the company.

  2. 1998

    Momentum builds

    Annual mail volume reaches ~25 million pieces as client relationships and capabilities expand.

  3. 2004

    Scale through innovation

    Automation and postal technology expand high-volume production capacity in the Itasca plant.

  4. Today

    A complete partner

    Data, printing, bindery, hand assembly, and mailing under one trusted production team.

“Complex jobs. Critical deadlines. Flawless execution.”

Built for speed. Known for reliability.

Security isn't a feature. It's our foundation.

  • SOC 2 Type II audited

    Audit conducted by Thoropass

  • HIPAA controls audited

    Audit conducted by Thoropass

  • EcoVadis top 35%

    Sustainability performance

  • G7

    Supported color-calibration standard

Fast quoting, discreet blind shipping, secure workflows, and dependable execution protect both the project and the relationship behind it. Thoropass audited DIS Direct's HIPAA controls and SOC 2 Type II environment.

Review security & trust →

Qualified production RFQ

Send the specs. We'll map the run.

Include the format, quantity, versions, data requirements, finishing, and target mail date. We'll build a production and postal plan around the actual job.