Self-mailer construction and postal requirements
Panel count, scores, glue pattern, and tabbing affect both the opening experience and USPS machinability. We review the finished construction as well as the PDF proof.
- Multi-panel folds with controlled glue
- Wafer seals / tabs to USPS expectations
- Optional VDP windows and codes
- Inline finishing on hybrid web where it fits
When to choose a self-mailer
Use self-mailers when you need more narrative space than a postcard and do not need an outer envelope. Choose a letter pack when the job requires stronger privacy or matched inserts.
Frequently asked
- Are self-mailers cheaper than letter packs?
- Often on a unit basis, because you avoid a separate envelope and inserting. Final cost depends on panels, glue, and postage class.
